Manufacturing Infrastructure
State-of-the-Art Processing Plant in Morbi, Gujarat
Equipped with multi-stage washing channels, automated vibratory screens, and mechanical tumbling drums capable of processing 5,000+ Metric Tons per month for global export.
State-of-the-Art Manufacturing Process
Raw Material Selection to Precision Sizing & Tumbling
Located in Morbi, Gujarat, our processing plant combines heavy-duty vibratory screeners, washing channels, and tumbling drums to transform raw stone blocks into export-grade calibrated pebbles.
- ✓Quarry Direct Sourcing: Audited raw material extraction
- ✓Multi-Stage Washing: Removal of all dirt, dust, and clay residue
- ✓Vibratory Deck Screening: Millimetric size accuracy (±1mm)
- ✓Mechanical Tumbling: Smooth rounded edges for foot safety
Multi-Tier Quality Inspection & Lab Auditing
Zero-Defect Quality Assurance Before Packaging
Every production batch undergoes strict physical, chemical, and dimensional auditing by our in-house quality control team prior to container stuffing.
- ✓Sieve Mesh Analysis: 95%+ size uniformity compliance
- ✓Manual Color Sorting: Optical and hand-separation of discolored stones
- ✓Chemical Purity Audit: Certified SiO2 and CaCO3 percentage testing
- ✓Moisture Control: Kiln drying verification for sub-0.1% moisture
Automated & Custom Bag Packaging
UV-Stabilized Polybags, Super Sacks & Retail Cartons
Our packaging line handles UV-stabilized 10kg, 20kg, 25kg PP polybags and 1000kg heavy-duty jumbo super sacks designed for international sea transit.
- ✓Automated Dosing: Precise digital load cells ensure exact bag weights
- ✓Private Label Flexo Printing: High-resolution custom branding & barcodes
- ✓ISPM-15 Wooden Pallets: Heat-treated and phytosanitary certified
- ✓Heavy Shrink Wrapping: Double-stretch wrap for weatherproofing
Secure Port Container Stuffing & Freight Logistics
27 Metric TonPayload Optimization at Mundra Port
Located just 180 km from Mundra Port (India's largest commercial port), our logistics team ensures rapid container loading and customs dispatch.
- ✓Proximity to Mundra Port: 180 km inland transport distance
- ✓Payload Optimization: Maximize 20ft FCL weight capacity (up to 27 MT)
- ✓Internal Cargo Lashing: Heavy webbing straps prevent container shift
- ✓Rapid Customs Dispatch: Container stuffing in 24-48 hours
Extensive Raw Material & Finished Goods Warehouse
20,000+ Metric Ton Reserve Stock Capacity
Our covered warehouse infrastructure holds thousands of tons of pre-washed, pre-sorted stone inventory ready for immediate container dispatch.
- ✓20,000+ MT Standing Stock Reserve
- ✓Covered Storage Bays protect finished goods from dust & rain
- ✓Dedicated Color & Sizing Bins prevent cross-contamination
- ✓24/7 CCTV & Industrial Security Operations
High Production Capacity & Scalability
5,000+ Metric Tons Monthly Manufacturing Capability
With multi-shift industrial lines operating in Morbi, Luxora Stone can fulfill small contract orders and multi-hundred container infrastructure tenders effortlessly.
- ✓5,000+ MT Monthly Production Capacity
- ✓Simultaneous Processing of Up to 6 Color Lines
- ✓Scalable Shift Operations for Large Tenders
- ✓Guaranteed Delivery Lead Times under B2B Contracts
Visit Our Factory in Morbi
We welcome international buyers, architects, and purchasing managers to tour our processing lines and raw material yards.