Direct Processing Facility & Export Packaging Hub
Take a transparent look inside our manufacturing lines in Morbi, Gujarat. Inspect genuine photography of our bulk pebble stockpiles, automated vibratory sieve decks, 1,000kg jumbo super sacks, 25kg export bags, and multi-tier lab audits.
Actual Bag Packaging & Consignment Stock
Unretouched photographs from our Morbi factory yard showing heavy-duty ocean freight packaging, sieve testing trays, and actual stone production batches.
Container Bulk FCLActual Factory Photo1,000kg (1 MT) FIBC Jumbo Bulk Bags
Heavy-duty woven polypropylene super sacks ready for ocean container freight
Capacity: 1,000kg / 1,250kg · 4 Corner Lifting Loops · Moisture Resistant Liner
Palletized PolybagsActual Factory Photo20kg / 25kg UV-Resistant Export Polybags
High-density polybags palletized on heat-treated ISPM-15 wooden pallets
Weight: 20kg, 25kg or 50lb · Stretch-Wrapped · Heat-Sealed Welds
QA Lab AuditedActual Factory PhotoTriple-Calibrated Sieve Test Trays
12-color natural mineral and river stone spectrum audited in laboratory bowls
Sieve Accuracy: ±1.2mm · Mohs Hardness 6.5-7 · Sub-0.1% Surface Dust
Export AAA GradeActual Factory PhotoHand-Inspected Mirror Polished Pebbles
Individual sorting for flawless surface lustre, zero fractures, and uniform shape
Finish: Mirror Gloss & Wet Look · 100% Natural River Quartz
Crated CobblesActual Factory PhotoTumbled Terracotta Cobbles in Crate Packs
Custom wooden crate and box packaging for landscape cobbles and boulders
Packaging: Heavy-duty ISPM-15 wooden crates with corner reinforcement
Quarry BouldersActual Factory PhotoNatural Sandstone Landscape Boulders
Quarry-direct stratified sandstone boulders and architectural accents
Sizes: 100-200mm, 200-400mm · Stratified Earth Tones
▶ Actual Production & Pebble Handling Footage from Morbi Facility
High-Speed Industrial Tumbling & Packaging Lines
Our plant runs continuously with dedicated shifts to satisfy repeat container demands from North America, Europe, Australia, and the Middle East. Every production batch is logged with sieve certification and seal verification.
Automated Bag Weighting
Digital load cells ensure ±0.1kg weight accuracy per bag.
ISPM-15 Heat Treatment
Official phytosanitary stamps on all export wooden pallets.
FCL Sea Freight Loading
27 Metric Tons payload optimization per 20ft ocean container.
Manufacturing & Export Verification Workflow
From raw boulder quarrying to final container seal verification at Mundra Port.
State-of-the-Art Manufacturing Process
Raw Material Selection to Precision Sizing & Tumbling
Located in Morbi, Gujarat, our processing plant combines heavy-duty vibratory screeners, washing channels, and tumbling drums to transform raw stone blocks into export-grade calibrated pebbles.
- ✓Quarry Direct Sourcing: Audited raw material extraction
- ✓Multi-Stage Washing: Removal of all dirt, dust, and clay residue
- ✓Vibratory Deck Screening: Millimetric size accuracy (±1mm)
- ✓Mechanical Tumbling: Smooth rounded edges for foot safety
Multi-Tier Quality Inspection & Sieve Testing
Zero-Defect Quality Assurance Before Packaging
Every production batch undergoes strict physical, chemical, and dimensional auditing by our in-house quality control team prior to container stuffing.
- ✓Sieve Mesh Analysis: 95%+ size uniformity compliance
- ✓Manual Color Sorting: Optical and hand-separation of discolored stones
- ✓Chemical Purity Audit: Certified SiO2 and CaCO3 percentage testing
- ✓Moisture Control: Kiln drying verification for sub-0.1% moisture
Automated & Custom Bag Packaging (25kg & Jumbo Bags)
UV-Stabilized Polybags, Super Sacks & Retail Cartons
Our packaging line handles UV-stabilized 10kg, 20kg, 25kg PP polybags and 1,000kg heavy-duty jumbo super sacks designed for international sea transit.
- ✓Automated Dosing: Precise digital load cells ensure exact bag weights
- ✓Private Label Flexo Printing: High-resolution custom branding & barcodes
- ✓ISPM-15 Wooden Pallets: Heat-treated and phytosanitary certified
- ✓Heavy Shrink Wrapping: Double-stretch wrap for weatherproofing
Secure Port Container Stuffing & Freight Logistics
27 Metric Ton Payload Optimization at Mundra Port
Located just 180 km from Mundra Port (India's largest commercial port), our logistics team ensures rapid container loading and customs dispatch.
- ✓Proximity to Mundra Port: 180 km inland transport distance
- ✓Payload Optimization: Maximize 20ft FCL weight capacity (up to 27 MT)
- ✓Internal Cargo Lashing: Heavy webbing straps prevent container shift
- ✓Rapid Customs Dispatch: Container stuffing in 24-48 hours
Extensive Raw Material & Finished Goods Stockpile
20,000+ Metric Ton Reserve Stock Capacity
Our covered warehouse infrastructure holds thousands of tons of pre-washed, pre-sorted stone inventory ready for immediate container dispatch.
- ✓20,000+ MT Standing Stock Reserve
- ✓Covered Storage Bays protect finished goods from dust & rain
- ✓Dedicated Color & Sizing Bins prevent cross-contamination
- ✓24/7 CCTV & Industrial Security Operations
High Production Capacity & Scalability
5,000+ Metric Tons Monthly Manufacturing Capability
With multi-shift industrial lines operating in Morbi, Luxora Stone can fulfill small contract orders and multi-hundred container infrastructure tenders effortlessly.
- ✓5,000+ MT Monthly Production Capacity
- ✓Simultaneous Processing of Up to 6 Color Lines
- ✓Scalable Shift Operations for Large Tenders
- ✓Guaranteed Delivery Lead Times under B2B Contracts
Schedule a Guided Factory & Stockpile Tour
We welcome international buyers, landscape architects, and purchasing managers to visit our Morbi processing facility. Inspect our inventory, observe bag weighing, and verify export pallets in person.