Manufacturing Operations
Our Processing Plant
Take a virtual tour of our industrial calibration, quality control, packaging, and loading facility in Gujarat, India.
Factory Overview
Morbi's leading stone export facility.
Luxora Stone operates a modern processing facility situated near India's ceramic and stone capital, Morbi. This prime location allows us to leverage world-class shipping and transportation infrastructure, sending over 100 containers of custom pebbles and cobbles monthly to international B2B clients.
Our facility houses automated screeners, washing plants, tumbling lines, and pallet packaging areas, allowing us to manage high-volume orders with short, predictable lead times.
Industrial Machinery
State-Of-The-Art Processing
Using specialized screening and cleaning systems to ensure high quality on every order.
Vibratory Calibration Screens
Mechanical sieve grading machines to separate stones into strict millimetric size bands, avoiding mixed size errors.
High-Pressure Wash Lines
Continuous washing systems that remove quarry dust, dirt, and mud, ensuring natural stone colors shine.
Industrial Tumbling Drums
Heavy mechanical drums that round off sharp stone edges to generate premium tumbled finishes.
Automated Packaging Systems
Electronic weighing and bagging machines that load precisely 20kg or 25kg bags, ensuring consistent weights.
Quality Assurance
Our Quality Control Protocol
Every container order must pass three distinct checkpoints before dispatch. Our quality managers examine the raw extraction, cross-check sizes against millimetric screen specifications, and audit the moisture levels inside packaged polybags to avoid biological growths in long-transit shipments.
Dimension Audits
Manual caliper audits during calibration sorting to verify that stone sizes correspond precisely to specifications.
Color Sorting
Visual color selection checks under standardized light conditions to avoid color variance across batch orders.
Pallet Integrity Checks
Inspecting wooden pallets for ISPM-15 compliance stamps, heat treatment, double strapping, and shrink wrapping.
Custom B2B Services
OEM & Private Label Packaging
Supporting wholesale brands and landscape retail chains with custom dispatches.
Custom Polybags
We print polybags featuring your brand name, logo, custom barcode labels, and instructions. Available in heavy-duty 10kg, 20kg, and 25kg plastic options.
Premium Retail Display
For retail outlets, we supply stone bags loaded inside display pallets or customized cartons, ready for instant placement on retail garden shelves.
Container Layout Tuning
Our logistics coordinators optimize container loading layouts (placing pallets on double tiers, securing with airbags) to avoid load shifts and secure maximum cargo limits.